Vacuum‑Casting Rapid Prototyping Experts
100 + engineering‑grade material options
± 0.05 mm precision replication
7‑day delivery for small batches
Agile solutions—from a single prototype to 50‑piece production
Comprehensive Performance Material System
Micron‑Level Replication Accuracy
Detail Reproduction
Tolerance Standards
Quality‑Control Equipment
Five‑Step Vacuum‑Casting Workflow
CNC/3D print, polish, defect-check (± 0.05 mm)
Mix, pour, cure, demold
Inject resin, de-bubble, cure ≤ 0.1 mbar bubble removal
Remove part, trim, sand burrs
Paint/silk-screen, inspect, finish
End‑to‑End Technical Enablement
Industry Solutions
intake‑manifold prototypes (oil‑resistant PP) key panels with soft‑touch coatings
surgical‑handle grips (sterilisable) wearable housings (biocompatible silicone)
Bluetooth earbud cases (clear PC + UV) smartwatch straps (rubber elastomer)
Our Achievements
Certified for Success
Explore the trusted certifications that back our promise of consistent quality and manufacturing excellence.
Service Advantages
From 24-hour prototypes to production-grade precision and end-to-end management, we efficiently accelerate innovation while safeguarding design integrity and costs.
Lightning Speed
24-hour DFM feedback and next-day prototypes keep your project weeks ahead of schedule.
Micron Precision
Five-axis CNC, industrial 3D printing and a 19-point QC loop hold tolerances to ±0.01 mm for production-ready quality.
Seamless Integration
Design review, tooling, finishing and global logistics all happen under one roof, cutting launch risk and timelines by up to 40 %.
Collaborative Expertise
Cross-functional engineers partner with you from concept to delivery, aligning materials, aesthetics and performance for optimal cost and reliability.
Ultra‑Fast Response to Welding Requirements
Dedicated Support
FAQ
Ask Us Anything
How do you determine whether vacuum casting is the right process for a project?
For vacuum casting rapid prototyping, we evaluate expected quantities, surface quality requirements, material behavior, and tolerance expectations. It is typically selected when projects require production-like appearance and functional testing without committing to injection tooling.
How do you control dimensional consistency across multiple vacuum-cast parts?
In vacuum casting rapid prototyping, dimensional stability depends on master accuracy, silicone mold design, resin shrink control, and curing parameters. We manage these variables through controlled mold life, resin selection, and part-by-part inspection to maintain consistency across small batches.
How do material options compare to injection-molded plastics?
Vacuum casting rapid prototyping supports a range of polyurethane resins that simulate common injection materials such as ABS, PC, PP, and rubber-like elastomers. While not identical at a molecular level, these materials provide comparable mechanical and cosmetic behavior for validation and pre-production testing.
What surface finishes and cosmetic details can be achieved?
With vacuum casting rapid prototyping, fine textures, sharp details, and high-quality surfaces can be replicated directly from the master pattern. Secondary processes such as painting, coating, texture replication, and insert molding can be applied to meet CMF and appearance targets.
How do you manage revisions and short production runs efficiently?
Vacuum casting rapid prototyping is well-suited for iterative development. We support fast master updates, controlled mold replacement, and small-batch scheduling, allowing design changes to be implemented quickly without the delays or costs associated with hard tooling.